Process Engineer 1

Accountability:

• Support operational excellence and process optimization by providing daily technical assistance, participating in on-field problem solving, and contributing to continuous improvement initiatives.
• Collaborate across functions to support safety, quality, and reliability management.

Responsibilities:

• Provide daily technical support to the operations team, assist in managing production SOPs, and help prepare documentation to ensure smooth workshop operations.
• Follow up on operational issues, participate in on-field problem-solving activities, and assist in investigating quality complaints related to process issues, aiming to improve safety, quality, equipment reliability, and efficiency.
• Assist in maintaining and improving SOP systems, standardizing operational processes, and providing relevant training to technicians. Monitor adherence to SOPs and support projects to correct deviations.
• Lead process optimization and continuous improvement projects focused on cost savings.
• Track production line KPIs (Final Prime, Raw Material Efficiency, OEE, Energy Efficiency, and Customer Complaints) and help identify areas for improvement.
• Work with the HSE team to support workshop safety through process and engineering improvements, focusing on process safety and assisting with MOC implementation and process hazard analysis.
• Support projects to improve quality consistency and process capability using tools such as pFMEA and Minitab.
• Coordinate with production scheduling to optimize operations and processes.
• Collaborate with the maintenance team to enhance machine reliability and maximize production efficiency.
• Maintain accurate records, production statistics, and operational documentation to enhance the operation
• Assist with the introduction of new raw materials and products in cooperation with PT and operations teams.

Requirements – Education, Experience, Skills:

• Education
• Bachelor’s degree or above in Macromolecular Materials, Chemistry, Chemical Engineering, or related discipline.
• Technical Skills
• Deep understanding of polymer-related processes, unit operations, and associated equipment, with the ability to lead process optimization activities.
• Strong technical problem-solving skills and a continuous improvement mindset; able to independently lead RCA, participate in/lead PHA, and drive implementation of corrective actions.
• Proficiency in interpreting and developing P&IDs, conducting PFMEA, and applying statistical tools (including Minitab) for troubleshooting and process optimization.
• Solid experience with DCS-based process automation, including system operation, optimization, and coordination with maintenance and controls engineering.
• Strong written and verbal communication skills in both English and Chinese, with the ability to effectively communicate complex technical concepts to cross-functional teams.
• Experience
• 5+ years of relevant experience in fine chemicals, macromolecular chemicals, or polymerization processes, preferably in a manufacturing environment.
• Proven track record in process improvement, process engineering, and technology implementation, including leading or significantly contributing to projects that improve safety, quality, cost, or efficiency.
• Hands-on experience with Six Sigma and LEAN manufacturing methodologies; certification is a plus.