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Senior Operation Engineer

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Date: Jan 6, 2021

Location: Songjiang Shanghai, CN, 201611

Company: Lubrizol Corporation

ACCOUNTABILITY:

Cultivate a culture and commitment to safety excellence while ensuring responsible and disciplined operations in Song Jiang site to get safety target. Produce and deliver compliant products at targeted cost, quality and service levels from Songjiang site.

 

RESPONSIBILITIES:

 

  • To work with HSE team to improve workshop HSE performance through process and engineering improvement, especially in process safety.
  • To provide daily supporting to shift team. Manage the production run pack. Assist making related document and make sure sufficient information available for daily workshop operation.
  • To attend morning shift handover meeting and follow up day to day operation issues. Lead daily on field problem solving, to improve the operation safety, quality, equipment reliability and efficiency.
  • Be responsible for production line KPIs including Final Prime, Raw Material Efficiency, OEE, Energy efficiency and customer complaint.
  • Continuous to improve product quality consistency by pFMEA, Minitab related tools.
  • To work together with QA supervisor to investigate quality complaints and make corrective actions.
  • To work together with production scheduler to optimize production schedule from operation and process aspect.
  • To monitor and correct the deviation of on field process compared to SOP.
  • To maintain and improve the SOP system to standardize the operation process and provide relevant training to the technicians. Ensure TPU production team to follow production SOP.
  • To work together with maintenance team to improve the machine reliability to maximize production lines efficiency.
  • To keep accurate records and production statistics. Maintain operations documentation and database.
  • To undertake the training in the production process for all related staff.
  • To lead small projects of continuous improvement.
     
    REQUIREMENTS – EDUCATION, EXPERIENCE, SKILLS:
     
  • Education Background:
    • Bachelor or above degree in Macromolecular Materials, Chemical or Engineering
       
  • Technical Skills:
    • Technical understanding of polymers related process and equipment
    • Be able to lead PHA
    • Strong in trouble shooting and continuously improvement, be able to lead RCA
    • Familiar with SAP system
    • Understand PID diagram
    • Familiar with DCS batch setup and maintenance (adjustment)
    • Be able to communicate well and build relationships with key individuals in our overseas plants and shift people
    • Good communications and presentation skills
       
  • Other Experiences Preferred:
    • Above 3 to 5 years on field working experiences with equipment knowledge in fine chemical, macromolecule chemical or polymerization industry (adjustment)
    • Experiences in twin screw extruder is preferred
    • Experiences in process improvement is preferred
    • The engineering experience is preferred
    • Compounding manufacturing knowledge is preferred
    • Lean manufacturing knowledge is preferred


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