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Dy Manager - Instrumentation

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Date: 01-Dec-2022

Location: Dahej, GJ, IN, 392130

Company: Lubrizol Corporation

Lubrizol, a Berkshire Hathaway company, is a market-driven global company that combines complex, specialty chemicals to optimise the quality, performance and value of customers’ products while reducing their environmental impact.   Lubrizol produces and supplies technologies to customers in the global transportation, industrial and consumer markets.  These technologies include lubricant additives for engine oils, driveline and other transportation-related fluids, industrial lubricants, and additives for gasoline and diesel fuel.  In addition, Lubrizol makes ingredients and additives for home care and personal care products and pharmaceuticals, and specialty materials, including plastics technology and performance coatings in the form of resins and additives.


Summary of the Role:

Lead, establish and maintain plant & utilities instrumentation, systems & improvements in order to support manufacturing activities while ensuring compliance to all HSES and legal requirements & developing talent of a team.


Responsibilities / Accountabilities:  

  • Supervise, Operate & maintain the Instrument & automation installations to ensure the reliable, efficient & cost-effective operations & manufacturing activities on site.
  • Establish and maintain SOPs for all the Instrumentation activities & installations and continually improve the practices.
  • Manage and improve Siemens PCS 7 Based DCS and other Siemens systems company wide
  • Sustain and Improve Maintenance & calibration procedures, quality & ISO systems for the overall instrumentation on the site.
  • Effective spares management for instrumentation.
  • Maintain suppliers’ documents, datasheets, design documents, test certificates etc. for all instruments and systems.
  • Plan as well as Track/Monitor Opex expenses against budgeted.
  • Train, guide & support the E & I Officer for Installation, operation, maintenance, troubleshooting & calibration of various Instruments and Control system.
  • Lead and execute activities related to detailing of control valve selection and sizing, orifice selection & sizing, loop drawing, logic diagrams, cause and effect diagrams, P & I Ds, Relay logic in improvement & capex projects.
  • Maintenance of all Fire Alarm Systems, Access control, CCTVs
  • Accountable for overall Preparation of Annual / Monthly instrumentation plan, ensuring breakdown / preventive maintenance attending in time.
  • Monitor and maintain all Legal requirements related to licenses, permits, calibration, testing etc.
  • Lead the project activities for instrument engineering, installation, commissioning & trial of instrument installation on site including master SCADA/DCS. Follow LZ corporate standards and guidelines in installation and operation of control systems including PI server.


       Requirements (education, experience, competencies and specific job requirements):


Education / Certification:

BE Instrumentation and Control


Experience and Skills:  

  • Minimum 8-10 years’ experience in chemical and petrochemical plants.
  • Exposure to detailed Control system activities DCS/PLC/SCADA basic philosophy, architecture, logic development, troubleshooting, FAT/SAT. Experience on Siemens PCS 7 DCS/SCADA system is preferred.
  • Capabilities of Downloading and uploading the program on DCS, PLC systems, logic analysis & troubleshoot
  • Knowledge of Electrical and control cabling, Manufacturing automation (various conveying and packing systems)
  • Hands on experience on instrument maintenance of various global make, Emerson, E&H, Siemens
  • Knowledge of industry best practices for Preventive and Predictive maintenance related to instrument & systems.
  • Well conversant with various codes, protocols and languages for instrumentation.
  • Knowledge of industry best safety practices, SIL levels, HAZOP, as well as legal requirement for plant instruments.
  • Knowledge of establishing and integrating OT/IT network


Competencies for the Role:


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